Facilities & Capacity

Catalent: ‘Dedicated Moderna line frees space for our non-COVID customers’

Catalent has dedicated a high-speed vial filling line to Moderna at its site in Indiana, which it says will free up space for its non-COVID related customers.  The high-speed vial filling line expands upon an agreement inked between the two firms last June, and provides Moderna with a dedicated fill-finish service through to June 2023. It will initially be used to manufacture Moderna’s COVID-19 vaccine, approved by the US FDA under an emergency use authorization (EUA) last December, though there is potential for it to produce other clinical products in the firm’s pipeline. According to the…

TCR2 leases ex-Autolus plant in pivot away from CDMO reliance

A lack of control when relying on third-party manufacturers has been a learning lesson for many cell therapy firms says TCR2 Therapeutics as it leases an 85,000 square-foot plant in Rockville, Maryland. T-cell therapy firm TCR2 Therapeutics has entered a 15-year lease agreement for the facility at 9950 Medical Center Drive, Rockville, Maryland for a price of $39.78 per square foot, beginning July 1. According to chief scientific officer Robert Hofmeister, the facility will help expand supply for clinical trials and potential…

Sanofi to build $700m Canadian flu vaccine plant

Sanofi says the facility in Toronto, Canada will provide antigen and filling capacity for its high-dose quadrivalent influenza vaccine Fluzone. Sanofi’s high-dose (HD) quadrivalent flu vaccine Fluzone is the latest variant of the French biopharma long-standing Fluzone franchise, approved by the US Food and Drug Administration (FDA) in people aged 65 and older in November, replacing the HD trivalent product. The vaccine is currently manufactured exclusively by Sanofi Pasteur, Sanofi’s vaccines global business unit, at its Swiftwater, Pennsylvania site but…

Novartis exiting Longmont due to changing gene therapy capacity need

Novartis will close its Longmont, Colorado biomanufacturing after over anticipating the amount of capacity needed to produce Zolgensma and other gene therapies. When Novartis acquired AveXis in May 2018, it quickly began expanding its manufacturing network to support the then lead candidate Zolgensma (onasemnogene abeparvovec-xioi1). By the time the gene therapy won US approval as a treatment for spinal muscular atrophy (SMA) in May the following year, Novartis was confident it had built up a sufficient production footprint for launch…

Boehringer Ingelheim boosted CDMO biz through €370m spend in 2020

Boehringer Ingelheim invested in capacity at sites in Germany and Austria last year on the back of high capacity utilization and increased demand for CDMO services. While most of Boehringer Ingelheim’s revenues come from its own portfolio of human and animal therapeutics, Boehringer Ingelheim’s biopharma contract manufacturing business pulled in €837 million ($986 million) in 2020, up 6.6% on the year prior. According to the firm’s annual report, “Boehringer Ingelheim covers the entire biopharmaceutical value chain, from development of the…

Spain’s mAbxience boosting biologics capacity with 4,000 L SUB

Biosimilar maker and CDMO mAbxience will install an ABEC 4,000 L CSR bioreactor at its site in León, Spain. mAbxience, the biologics division of Spain’s Insud Pharma group, claims its León plant is “the biggest biologic plant in Spain and the first in Europe with fully integrated single-use technology in most processes.†Now the site is set to get bigger, with a 4,000 L single-use bioreactor (SUB) system expected to be installed in the coming months, which, according to the…

WuXi Bio set for 430,000 L biomanufacturing capacity from 2024

The acquisition of CMAB Biopharma comes days after WuXi Biologics bought a Pfizer facility, months after it added a Bayer plant, and a decade after it entered the biomanufacturing space. Contract development and manufacturing organization (CDMO) is in the news again, just a week after it acquired a single-use biologics manufacturing plant in Hangzhou, China from Big Pharma firm Pfizer. This time it has entered an agreement to buy over 90% of fellow Chinese CDMO CMAB Biopharma for an undisclosed…

Cytovia driving CAR NK manufacturing to Puerto Rico

Cytovia Therapeutics will set up a facility in Aguadilla, Puerto Rico to support production of its off-the-shelf iPSC-derived CAR NK therapeutics. Cell therapy developer Cytovia has signed a long-term joint collaboration manufacturing and operations agreement with BioSciencesCorp to integrate Cytovia’s manufacturing processes within an existing 95,000 square-foot facility. The plant, which will include more than 40,000 square feet of cleanroom and biomanufacturing space, will be located in Aguadilla, Puerto Rico, and the firm says it will recruit manufacturing personnel beginning…

Fujifilm selects NC for 160,000 L mammalian plant

Infrastructure, state incentives, and proximity to an existing facility have driven CDMO Fujifilm Diosynth Biotechnologies to select Holly Springs, North Carolina as the site of its Â¥200 billion biologics plant. In January, Fujifilm Corporation announced plans to invest Â¥200 billion (then $2 billion, now $1.8 billion) to build a biologics facility in the US run by its contract development and manufacturing organization (CDMO) business Fujifilm Diosynth Biotechnologies (FDB). Details, including the planned mammalian cell culture capacity of 160,000 L (made…

Catalent increases capacity in Italy for J&J’s COVID vaccine

Catalent will add a high-speed vial-filling line to increase its manufacturing capacity for J&J’s single-shot COVID-19 vaccine. The expanded partnership will see contract development manufacturing organization (CDMO) Catalent add an additional high-speed vial-filling line at its site in Anagni, Italy. The line is set to be operational by the fourth quarter of 2021 and support the making of Johnson & Johnson’s (J&J) COVID-19 vaccine throughout 2022. The CDMO said the increase in its manufacturing capacity at the 300,000 square-foot Italian…